Hat Profile Cold Roll Forming Equipment for Metal Ceiling & Partition Framing

• Customization: Available
• After-sales Service: Guidance for Engineers
• Warranty: 1 Year
• Tile Type: Glazed Steel
• Certification: CE
• Condition: New
• Customized: Customized
• Usage: Roof
• Transmission Method: Pneumatic

Product Description

Product Overview

The Servo Flying Cut Straw Hat Profile Roll Forming Machine is a state-of-the-art manufacturing solution designed specifically for the high-precision production of omega (straw hat) shaped metal profiles. Widely utilized in suspended ceiling grids, partition wall framing, and light steel construction, this advanced cold roll forming machinery integrates continuous forming with a high-speed servo flying shear system. Unlike traditional hydraulic stop-and-go cutting, the servo tracking technology ensures seamless, burr-free cutting while the machine operates continuously, significantly boosting production efficiency and dimensional accuracy.

Core Technical Advantages

Advanced Servo Flying Shear System: Equipped with a high-precision servo motor and planetary gearbox, the cutting carriage synchronizes perfectly with the moving steel strip. This "flying cut" mechanism guarantees ultra-precise length tolerances (±1mm) and clean cut edges without deforming the delicate straw hat profile.
Premium Forming Technology: The forming stations feature high-grade Cr12Mov alloy rollers with heat treatment and precision CNC machining. This ensures the complex curves of the straw hat shape are formed smoothly without scratching the galvanized or color-coated surface, providing a flawless finish for light gauge steel machinery applications.
Intelligent PLC Automation: Powered by a smart control system with a user-friendly HMI touch screen, operators can easily adjust parameters such as length, quantity, and speed. The system supports automatic counting, batch stopping, and fault self-diagnosis, minimizing labor costs and material waste.
Heavy-Duty Structural Stability: The machine base is constructed from welded high-strength steel, followed by stress-relief treatment to prevent long-term deformation. This robust design guarantees vibration-free operation and extends the service life of the automatic roll forming line.

Key Components & Applications
Decoiler & Leveling System:	Ensures the steel strip enters the forming station smoothly and flatly, which is critical for maintaining profile accuracy.
Hydraulic Shearing System:	Equipped with a custom-molded hydraulic cutter that provides clean, burr-free cuts, essential for high-quality metal ceiling framing equipment.
Run-out Table:	Safely supports the finished lightweight profiles as they exit the machine, preventing bending or scratching.

Control System Overview

Servo Flying Shear System

Main Roll Forming Station

This image displays the centralized control panel for the Straw Hat Profile Roll Forming Machine, featuring a robust industrial design for reliable operation. The system integrates a user-friendly HMI touchscreen interface with manual override knobs and emergency stop controls, allowing operators to precisely manage production parameters such as cutting length, speed, and batch quantity. This intelligent control unit ensures seamless coordination between the servo flying shear and the main forming line, guaranteeing high efficiency and safety during the manufacturing process.

Synchronized Cutting: Driven by a dedicated servo motor (the red unit shown), the cutting carriage moves in perfect synchronization with the steel strip speed. This allows for clean cuts without stopping the main forming line, significantly boosting efficiency.
Precision Guide Rails: The assembly slides on hardened linear guide rails and ball screws, ensuring extreme stability and accuracy during the high-speed tracking process.
Adjustable Mechanism: Features manual adjustment handles (visible on the side) that allow operators to easily calibrate the blade gap and position to accommodate different material thicknesses and profile dimensions.

This image showcases the core roll forming section of the Straw Hat Profile production line.
Precision Roller Sets: Features multiple stages of high-precision, hardened alloy steel rollers arranged in sequence to gradually cold-bend the metal strip into the exact "straw hat" profile.
Robust Frame: Built on a heavy-duty, welded steel frame with a protective finish, ensuring exceptional stability and durability during continuous high-speed operation.
Efficient Drive System: Powered by a high-torque motor and gearbox, ensuring all roller stations remain perfectly synchronized to prevent material stretching or surface damage.

Application Scope

This versatile building material processing equipment is ideal for manufacturing lightweight, fire-resistant, and corrosion-resistant metal frameworks. It is extensively used in commercial buildings, residential interiors, and industrial facilities for drywall partition systems and suspended ceiling grids.