High-Efficiency Steel Plate Roll Forming Machine for Construction

Product Description

 

High-efficiency metal color steel plate roll forming machine for factory warehouse construction

Product Description

A metal color - steel roll - forming machine is a specialized piece of equipment mainly used in the manufacturing process of color - steel products. Here are some aspects of its introduction:

 

I. Structure and Components

 

1. Rollers
   • The rollers are the core components of the roll - forming machine. They are typically made of high - quality steel with precise machining. There are multiple rollers arranged in a specific sequence. Each roller has a unique shape on its surface, which gradually shapes the flat metal color - steel sheet into the desired profile. For example, in the production of corrugated color - steel sheets, the rollers will gradually form the wavy shape on the sheet.
2. Frame
   • The frame provides support for the entire machine. It is usually made of heavy - duty steel to ensure the stability and rigidity of the machine during the roll - forming process. A well - designed frame can reduce vibration and ensure accurate forming of the color - steel sheets.

      

3. Drive System
   • The drive system is responsible for providing power to make the rollers rotate. It often consists of an electric motor, a gearbox, and a transmission shaft. The electric motor supplies the initial power, and the gearbox can adjust the speed and torque according to the requirements of the forming process. The transmission shaft transmits the power to the rollers, ensuring their synchronous rotation.
4. Cutting Device
   • After the color - steel sheet is formed into the desired shape, the cutting device is used to cut it into the appropriate length. There are different types of cutting devices, such as hydraulic cutters or mechanical cutters. The cutting device needs to be accurate to ensure that each cut piece meets the required length specifications.

 

II. Working Principle

 

1. Feeding
   • The flat metal color - steel sheet is first fed into the roll - forming machine. The feeding mechanism ensures that the sheet enters the machine evenly and at a constant speed. This is crucial for the subsequent accurate forming process.
2. Forming
   • As the sheet passes through the rollers, the rollers gradually apply pressure and shape the sheet. The sheet is continuously deformed according to the shape of the rollers until it reaches the final desired profile. This process is a continuous and progressive deformation process.
3. Cutting
   • Once the formed color - steel sheet reaches the required length, the cutting device activates and cuts the sheet cleanly. After cutting, the finished product can be removed from the machine for further processing or packaging.

 

III. Applications

 

1. Building Industry
   • In the construction industry, metal color - steel roll - forming machines are widely used to produce roofing materials, wall panels, and rain gutters. Color - steel roofing sheets are popular due to their durability, weather resistance, and aesthetic appearance. They can be used in industrial buildings, warehouses, and residential houses. Wall panels made by these machines can provide good insulation and decoration effects.
2. Agricultural Facilities
   • For agricultural facilities such as barns, sheds, and greenhouses, color - steel products produced by roll - forming machines are also commonly used. They are cost - effective and can protect agricultural products and equipment from the
     elements.
3. Industrial Applications
   • In industrial settings, these machines are used to produce various types of enclosures, partitions, and equipment covers. The formed color - steel products can meet the requirements of industrial environments in terms of strength, corrosion resistance, and functionality.

     Detailed Photos

      

     

     

     

 

Product Parameters

1	Main Motor Power: 3KW
2	Hydraulic Station Power: 3KW
3	Hydraulic Oil Pump: CB-E310
4	Sprocket: P-25.4
5	Roller Station: 18
6	Yield Strength: 32MPa
7	Diameter of Principal Axis: 75mm
8	Material of Roller: 45#steel hard chrome plating
9	Processing Speed: 8m/min
10	Thickness: 0.3-1mm
11	Installation Dimension (L*W*H): 8.5m*1.6m*2.2m
12	Total Weight: 3.8T
13	Coil Width: 1000/1200mm
14	Cover Width: 840/1040mm
15	Equipment Parts:  forming machine, hydraulic cutter, hydraulic station, electric controlling system and counter.

 Automatic Shearing System 
1. Utilizing a dual oil cylinder system for enhanced stability over single cylinder setups.
2. Hydraulic motor rated at 5.5 kW, equipped with an energy accumulator.The cutter is constructed from GB-Cr12 material and undergoes heat treatment.
3. Cutting length tolerance is within ±10 meters per 2 millimeters.
4. Cutting operations are characterized by a stable and safe working environment, producing minimal noise.

Feeding Device
1. There are 2 rollers at the feeding device, which can be rotated to reduce the friction of the feeding and avoid scratches on the surface of the material.
2.Touch stainless rollers can make the material go into the machine smoothly and prevent the scratch on the material surface.
3. With a hand wheel to adjust the feeding width, making the feeding more accurate.
4. With broach, it is convenient to cut material 

 

Our Advantages

Our Advantage
1.PLC Automatic Computer Control
2.Operation Easy
3.Running Is Safe Steady And Reliable
4.Feeder System Stable And Easy Adjust
5.Hydraulic Punching System ,Adopt Cr12MoV Material.
6.Lifetime Repair Guarantee

Application scenario

1. Roofing
   • Metal color - steel tiles are widely used for roofing in various types of buildings. In residential buildings, they offer an aesthetically pleasing and durable roofing solution. The color - steel tiles can be designed to mimic the appearance of traditional roofing materials such as clay tiles or slate, while providing better resistance to weather elements like rain, snow, and wind. For example, in areas with high wind speeds, the strong and lightweight nature of color - steel tiles makes them less likely to be damaged compared to heavier roofing materials.
   • In commercial and industrial buildings, such as factories, warehouses, and shopping malls, metal color - steel tiles are favored for their cost - effectiveness and ease of installation. They can cover large roof areas quickly, reducing construction time and labor costs. Moreover, their reflective surfaces can help in reducing heat absorption, thus contributing to energy savings in buildings.

Company Profile

 

Company Prefile

Welcome to Hebei Xinnuo Roll Forming Machine Co., Ltd.!
      What sets us apart is our strong technical resources, which serve as a stable guarantee for the quality of our products. We utilize cutting-edge computer software for design, production, and installation drawings, ensuring precision and efficiency in steel construction equipment. Our commitment to staying up-to-date with the latest technology means that our technical expertise is constantly evolving!
     Our sales network spans across China, and we're proud to serve customers in the United States, Australia, the Netherlands, Germany, and many other countries. We have also established a mature after-sales service network, providing efficient and satisfactory support throughout our cooperation. If needed, we can even offer local technical support and send technicians for installation and operation training.