EPS Concrete Sandwich Wall Panel Making Machine

Product Description

 

 Overview:

A Sandwich Panel Making Machine is a type of automated manufacturing equipment designed to produce sandwich panels quickly. These panels are popularly used in the construction industry due to their durable, versatile, and aesthetic qualities. Their ability to be customized, provide superior thermal and acoustic insulation, and remain highly stable in various weather conditions make them a desirable choice for many contractors.
A Sandwich Panel Making Machine takes pre-cut sheets of panel materials such as EPS or Rockwool, uses an adhesive or metal strip to bond them together, and then presses the panels into one solid unit. This process ensures that the finished product is a single, continuous panel with all layers securely attached. It also helps the panel maintain its dimensional stability while improving its strength, making it a great choice for roofs and external walls.
Depending on the type of Sandwich Panel Making Machine, the production process may vary. Some machines contain stationary presses, while others incorporate multiple movable jigs that can be adjusted to change the size and shape of the panels. Some machines are composed of multiple conveyor systems, allowing them to produce many different sizes at the same time. The type of adhesive used also varies, but generally it will be based on water-based and solvent-based systems.
EPS and Rockwool sandwich panels are two of the most popular materials for sandwich panel production. EPS panels are lightweight and have a low thermal conductivity, making them ideal for use in insulated walls and roofs. EPS panels are created with a blow mold process, and offer a higher strength to weight ratio than other panel materials. Rockwool panels are made from a combination of mineral wool and a reinforced membrane, and provide greater impact and fire resistance.
The cost of a Sandwich Panel Making Machine will vary greatly depending on its size and features, as well as the types of materials it can produce. Generally, larger machines are more expensive, but can also produce a wider range of panel sizes and styles. Additionally, the material used will affect the price, as EPS and Rockwool prices typically vary. When shopping for a sandwich panel making machine, it is important to compare prices, features, and quality to ensure the best value.
Color steel sandwich panel is an insulation composite maintenance board made of color coated steel plates or other panels and bottom plates and insulation core materials through adhesives. It is mainly used in anti-corrosion, pressure vessel manufacturing, power construction, petrochemical, and pharmaceutical industries . The sandwich panel is light in weight, about 10kg~14kg/square meter, equivalent to 1/30 of the brick wall; Thermal insulation, sealing performance good; convenient construction, flexible and fast installation, construction period can be shortened by more than 40%; Bright, beautiful appearance, no need for surface decoration; high strength, can be used as maintenance structure, load-bearing structure, bending and compression resistance, beams and columns are not required for general houses.
Our company's sandwich panel production line has absorbed the strengths of different manufacturers and combined with our own years of practice and research and development, we developed EPS sandwich panels machine and ordinary rock wool sandwich panel forming machine. On this basis, we developed an improved rock wool & EPS integrated sandwich panel forming machine. , Z lock sandwich panel forming machine, PU sandwich panel forming machine, and related supporting equipment.

Machine Components:
 

No.	Name	Components	Quantity	Remark
1	Roof panel roll forming machine	Manual Decoiler	1 set	Capacity 5 tons
		Steel cutting device	1 set	Electric
		Double layer roll forming machine	1 set
2	Steel belt machine	Small conveyor rack	1 set
		Edge sealing steel decoiler	2 sets
		Edge sealing steel Set	2 sets
3	Feeding machine	Steel uncoiler	2 sets
		Ribs forming set	2 sets	Upper/Lower each 1 set
		Electrical cutting sheet set	2 sets	Upper/Lower each 1 set
		Core material conveying device	1  1 set

4	Main sandwich panel part	Glue pump	1 set	4 glue pumps, 2 motors, 2 inverters
		Pneumatic glue device	3 sets	Upper/Middle/Lower each 1 set
		Sandwich main part and transmission	1 set
		Infrared heating device	6 sets
		Electrical edge joint forming set	2 sets	Upper/Lower each 1 set
5	PLC computer control		1 set
6	Cutting set		1 set	Double cutting, the top and wall panels are cut separately, it is more environmentally with sealing
7	Receive stacking		1 set	6 meters
8	Slitting machine		1 set	6 cutting blades
9	Rock wool Sandwich panel overlap machine		1 set

Main Parameters:
 

1	Roof panel roll forming machine
	Manual decoiler 1 set--Support the coil, and running together with roll forming machine Capacity 5 tons 470-530mm Inner diameter 470-530mm 1200mm Width 1200mm

	Pre-cutting device 1 set--cutting coil when finish producing Electric cutting device
	Double layer Roll forming machine 1 set --one layer make EPS roof panel up plate, one layer make rock wool roof panel up plate Roll forming machine up layer 14 roller stations, down layer also 14 roller stations, Total length 9.7 meters, weight 5.6 tons
2	Steel belt machine
	Convey frame 1 set--after roll forming convey the panel to main sandwich machine
	Patent one-way steel strip machine, there is no phenomenon of stuck steel strip

3	Feeding material device
	Uncoiler 2 sets, supply the coil at the same speed with the main machine
	Rib forming device 2 sets, used for making the rib of roof panel down plate and wall panel up and down plate
	Steel sheet cutting device 2 sets, used for cutting plate when finishing producing
	Core material feeding frame 1 set, conveying core materials of composite board production required The conveyor belt lengthened to 5.9 meters, more convenient to operate

4	Main sandwich panel machine
	Rock wool and Eps foam integrated machine is 9 meters in length, rubber shaft base is unified welding to the big frame, we use our special 12 meters gantry milling machine to mill whole body entirely, which can ensure the levelness of the rubber shaft. After the installation of rubber shaft, our engineer also make line test, fully ensure the flatness of the finished product panel.
	Glue pump 1 set, supply the glue in proportion The compound machine chooses K-9 glue metering pump, with low speed and high measuring accuracy. The glue output is between 0.1-2.0kg/min, controlled by double motor and double frequency converter, and the four glue pumps are matched with black and white glue respectively, which make the glue usage more reasonable and more economical.

3 sets of glue homogenizer, will fully mixed with the production glue and then applied on the steel plate, Glue homogenizer plate is pneumatic lift, more convenient and time - saving

The self-inserting type is 12 groups ofself-inserting shafts, which ensures the flanging is more flat and straight.The self-inserting shafts part have added the linear guide rail, then the electric adjustment is more accurate.

	Six sets of infrared heating tubes, are used to  adjust the temperature of the sandwich panel processing part
	The main body of the composite device and one set of transmission device are used to compound the finished product The rubber shaft adopts grade A rubber shaft with A diameter of 180mm, A total of 54 shafts. When making glass wool and purification board, it can walk more smoothly and bond more firmly
	Automatic length recording device, 1 set, automatic measuring device for product length

	Rock wool strip conveyor frame, manual rock wool conveyer device
	The compound machine adopts gear reducer, planetary cycloid reducer. The production rate is 6m per minute. After adopting stepless frequency conversion speed regulation, the production speed of the main machine is adjustable from 0 to 6 meters per minute. Generally if produce the EPS sandwich panels, we select the production speed in 2-6 meters per minute, the production speed of rock wool sandwich panel is slightly lower (the specific speed depends on the actual situation)
	The thickness of composite plate produced by the composite machine is between 50-250mm, and the purpose of producing sandwich plates of various thickness specifications can be achieved by adjusting the distance between upper and lower pressure wheel stand, upper and lower cutting tool stand and feeding frame.
	The drive shaft diameter of main machine is 50mm
5	Cutting device combination
	2 sets of finished product pressing device. A device for pressing the finished color steel plate before cutting
	1 set of rack transmission device, the random rack automatically returns to the original position after cutting
	1 cutting machine base, a device for the cutting machine to move back and forth
	1 set of pneumatic control device pneumatic system components
	1 console, a sub-control point set up under the unit control center
	The cutting is double cutting, the top and wall panels are cut separately, and the sealing is more environmentally friendly
6	PLC control system

	The control box, we make it ourselves. Our engineer is professional to make this, and when the machine have problem, we can know how to solve it very well, so, don't worry about the after-sale service.
7	6 meters receiving table
	No power
8	6 Cutting blades slitting machine

	6 cutting blades, can slitting 7 strip, be used for preparing the material of rock wool sandwich panel buckle cap
9	Rock wool buckle cap machine
	Be used for making buckle cap of rock wool sandwich panel. 7 rows roll forming, shaft diameter 40mm, roller material 45# steel, motor power 1.5kw

,Packing List of Line:

φ450 Saw blade cutter	1 piece	Glue tank(4 long ones, 2 short ones)	6 pieces
Color clip adjustment wrench	3 pieces	Tray	1 piece
Filter element	2 pieces	ladder	1 piece
Glue head	2 pieces	M16×40 Hex bolts	8 pieces
Glue bulkhead	4 pieces	Color clip	3 pieces
Glue joint	4 pieces	Uncoiler support	1 piece
Steel plate chuck	2 pieces	05-06 shelf	1 set
Screw	A lot	Tie rod	12 pieces
Machine mattress iron	20 sets	00 shelf	1 piece
Brake plate	3 sets	Hook	1 piece
M16×140 bolt	20 pieces	4 meters foam shelf	4 pieces
Oil line	1 roll	Long cylinder	1 piece
M16 nut	20 pieces	Color clip lock lever	2 pieces
Network cable tube	1 roll	Spring tube	1 piece
Heating pipe	8 pieces	1220 support roller	8 pieces
Heating tube porcelain head	16 sets	Roller shaft inside parts	16 pieces
Drip glue tube	6 pieces	6004 bearing	16 sets
φ8×35 Hexagon socket screws	30 pieces	M20 nut	24 pieces
φ10×80 taper	1 piece	Cutter bottom frame	1 piece
Feeding shelf	1 set	Uncoiler	2 pairs

Main machine	1 set	Slitting machine	1 set
Cutter frame	1 set	Cap machine	1 set
Roof panel edge forming roller	1 set	Rock wool edge forming roller	2 sets
Limit switch base	2 pieces	Rock wool gasket	8 8 pieces
Pneumatic components	1 set

A Sandwich Panel Making Machine is a type of automated manufacturing equipment designed to produce sandwich panels quickly. These panels are popularly used in the construction industry due to their durable, versatile, and aesthetic qualities. Their ability to be customized, provide superior thermal and acoustic insulation, and remain highly stable in various weather conditions make them a desirable choice for many contractors.
A Sandwich Panel Making Machine takes pre-cut sheets of panel materials such as EPS or Rockwool, uses an adhesive or metal strip to bond them together, and then presses the panels into one solid unit. This process ensures that the finished product is a single, continuous panel with all layers securely attached. It also helps the panel maintain its dimensional stability while improving its strength, making it a great choice for roofs and external walls.
Depending on the type of Sandwich Panel Making Machine, the production process may vary. Some machines contain stationary presses, while others incorporate multiple movable jigs that can be adjusted to change the size and shape of the panels. Some machines are composed of multiple conveyor systems, allowing them to produce many different sizes at the same time. The type of adhesive used also varies, but generally it will be based on water-based and solvent-based systems.
EPS and Rockwool sandwich panels are two of the most popular materials for sandwich panel production. EPS panels are lightweight and have a low thermal conductivity, making them ideal for use in insulated walls and roofs. EPS panels are created with a blow mold process, and offer a higher strength to weight ratio than other panel materials. Rockwool panels are made from a combination of mineral wool and a reinforced membrane, and provide greater impact and fire resistance.
The cost of a Sandwich Panel Making Machine will vary greatly depending on its size and features, as well as the types of materials it can produce. Generally, larger machines are more expensive, but can also produce a wider range of panel sizes and styles. Additionally, the material used will affect the price, as EPS and Rockwool prices typically vary. When shopping for a sandwich panel making machine, it is important to compare prices, features, and quality to ensure the best value.