New Hot-Selling Metal Color Steel Trapezoidal Wall Panel Roll Forming Machine

• Customization: Available
• After-sales Service: Provide
• Tile Type: Colored Steel
• Model NO.: trapezoidal
• Certification: CE, ISO
• Condition: New
• Customized: Customized
• Usage: Roof, Wall
• Transmission Method: Electric
• Color: as You Like
• Trade or Factory: Factory
• Guarantee: 1 Year
• Life Time: 10 Years
• Service: Provide Engineer to Install The Machines
• Brand Name of PLC: as Customer Request
• Drawing: Designed as Customer Request
• Power: 38V, 50Hz, 3 Phrase or as Your Like
• Decoiler Type: Manul, Electric, Hydraulic
• Control System: PLC
• Transport Package: Main Machine Nude Packing with Plastic Film
• Specification: 5800*1500*1500
• Trademark: XN
• Origin: China
• HS Code: 8455221000
• Production Capacity: 30 Sets Per Month

Product Description

 

New hot-selling metal color steel trapezoidal wall panel roll forming machine
We design each machine according to user requirement. Below techinical parameters can be adjusted if needed.
 

Product Description

Metal Trapezoidal Color - Steel Plate Roll - Forming Machine

 

I. Introduction

 

The metal trapezoidal color - steel plate roll - forming machine is a highly specialized piece of equipment in the field of metal processing. It is designed to transform flat metal sheets, typically steel sheets coated with a colored layer (color - steel), into trapezoidal - shaped profiles.

 

II. Structure and Components

 

1. Roller System
   • The heart of the roll - forming machine is its roller system. It consists of a series of rollers arranged in a specific order. These rollers are precision - machined and have different shapes and profiles on their circumferences. For example, some rollers are designed to gradually bend the metal sheet into the trapezoidal shape, while others are used for fine - tuning the shape and ensuring the accuracy of the profile.
   • The rollers are usually made of high - quality steel alloys, which can withstand high - pressure and continuous operation. They are mounted on shafts and bearings, allowing for smooth rotation during the roll - forming process.
2. Feeding Mechanism
   • The feeding mechanism is responsible for delivering the flat metal sheet into the roller system at a consistent speed. It often includes components such as a decoiler, which unwinds the coiled metal sheet, and a feeder roller that grips the sheet and moves it forward.
   • Adjustable feeding speed control is a key feature. This allows the operator to match the feeding rate with the roll - forming speed, ensuring a seamless and efficient production process.
3. Cutting Device
   • After the metal sheet has been roll - formed into the trapezoidal shape, a cutting device is used to cut the continuous profile into the desired lengths. There are different types of cutting devices, such as hydraulic shears or flying saws.
   • The cutting device is synchronized with the roll - forming process, so that it can make accurate cuts at the appropriate time intervals.

 

III. Working Principle

 

1. Initial Stage
   • The flat color - steel plate is first loaded onto the decoiler of the feeding mechanism. The decoiler gradually releases the coiled sheet.
2. Feeding and Forming
   • The feeder roller then grabs the sheet and feeds it into the roller system. As the sheet passes through the rollers, it is gradually bent and shaped into a trapezoidal profile. The rollers exert continuous pressure on the sheet, gradually changing its shape without causing cracks or deformations in the metal.
3. Cutting and Finishing
   • Once the roll - formed trapezoidal profile reaches the desired length, the cutting device is activated to cut the profile. The finished trapezoidal color - steel plates are then ready for further use, such as in roofing, wall cladding, or other construction applications.

 

IV. Advantages

 

1. High Precision
   • The roll - forming process can produce trapezoidal color - steel plates with high dimensional accuracy. The precise control of the roller system and the cutting device ensures that each plate meets the required specifications.
2. High Efficiency
   • It is a continuous production process. Once the machine is set up and running, it can produce a large number of trapezoidal color - steel plates in a relatively short time, which is highly suitable for mass production in the construction industry.
3. Versatility
   • By adjusting the settings of the roller system and the feeding mechanism, the machine can produce trapezoidal color - steel plates with different dimensions and specifications, meeting the diverse needs of different construction projects.
4. Cost - Effective
   • Compared to other manufacturing methods for trapezoidal color - steel plates, the roll - forming machine reduces production costs. It minimizes material waste during the production process and requires relatively low labor input due to its automated operation.

Detailed Photos

 

 

Automatic Shearing System
1. Utilizing a dual oil cylinder system for enhanced stability over single cylinder setups.
2. Hydraulic motor rated at 5.5 kW, equipped with an energy accumulator.The cutter is constructed from GB-Cr12 material and undergoes heat treatment.
3. Cutting length tolerance is within ±10 meters per 2 millimeters.
4. Cutting operations are characterized by a stable and safe working environment, producing minimal noise.

 

Feeding Device
1. There are 2 rollers at the feeding device, which can be rotated to reduce the friction of the feeding and avoid scratches on the surface of the material.
2.Touch stainless rollers can make the material go into the machine smoothly and prevent the scratch on the material surface.
3. With a hand wheel to adjust the feeding width, making the feeding more accurate.
4. With broach, it is convenient to cut material 

 

PLC control system
1. Structure: Cantilever-type
2. Advantages: All wiring connections are completed, preventing wiring errors during installation that could otherwise affect the
normal operation of the machine.
3. Main components origin: PLC (Delta), length encoder (OMRON), Encoder: OMRON.
4. Operation language:English(it can also customized language for our customer)

 

Our Advantages

 

A. Our Advantage

1.PLC Automatic Computer Control
2.Operation Easy
3.Running Is Safe Steady And Reliable
4.Feeder System Stable And Easy Adjust
5.Hydraulic Punching System ,Adopt Cr12MoV Material.
6.Lifetime Repair Guarantee